Chennai:
An overwhelming
demand from domestic motorcycle manufacturers and the expected
need from the fledgling food-processing sector are keeping
the Indian chain industry in good mood. In addition, the
growing aftermarket for chain and sprocket kits peps up
the manufacturers spirits in an otherwise depressing scenario.
"Bottling and dairy
industries offer good prospects," says an official of TI
Diamond Chain, part of the Chennai-based Murugappa group.
"Nearly 15 per cent of the Rs 70,000-crore investment
approvals has come from the liquor and soft drinks industry."
To tap the potential,
chain majors like TI Diamond Chain (Rs 125-crore turnover),
LG Balakrishnan and Bros (Rs 194 crore) and Hybro Chains are
now rolling out non-corrosive stainless steel chains,
hitherto imported.
Despite this positive
note, manufacturers are singing the now familiar Chinese tune
price-cutting. "We cant fight the Chinese
government," says LGB managing director B Vijayakumar,
referring to the unseen subsidies given to the manufacturing units
located there.
Both LGB and TI Diamond
Chain export large quantities to the replacement market in Europe,
Southeast Asia and South Africa. TI Diamond Chain also sells small
numbers to some overseas OEs. "But maintaining the current
level of exports in the wake of Chinese aggression is very
difficult," says Vijayakumar.
Not only in the export
markets, even in India the Chinese motorcycle chains have wormed
their way into some OEs. "I wont doubt the Chinese product
quality; they are certainly six times cheaper than ours in the
international market," says an industry official.
"Chinese chains have
affected realisations in the standard chains market and we have
taken measures to improve our product and plans to offer
value-added differentiated products," says Murugappa group
general manager (corporate communications) K Chandrasekaran.
The value-addition he
refers to is to roll out chains with high fatigue having a longer
life. On the other hand, LGB is looking at bow chains for
industrial applications, apart from stainless steel chains for the
food sector.
Broadly, the chains are
classified into three categories automobile,
industrial/engineering and specialised chains. Chains that are
used in power, fertiliser and chemical industries fall under the
industrial/engineering category and those that are used in the
food processing and medical equipment industries fall under the
specialised category.
The already-matured
$2-billion global industry is growing at an annual rate of just
1.5 per cent. According to an industry official, the domestic
industry-size could not be estimated due to a sizeable import and
the presence of several small players.
But the good domestic
demand has brought relief to domestic manufacturers. "We will
maintain last years 11-per cent growth," says Vijayakumar.
Apart from being a leading player in the domestic/exports business
in the chain industry, LGB is also into textiles, bodybuilding,
cogged belts and rubber products, engine servicing, tyre-retreads
and trading activities. But it is the companys chain division
that rakes in around Rs 150 crore.
The Rs 6.13-crore
equity-based TI Diamond Chain is an 80:20 joint venture between
the Murugappa group and the Diamond Chain Company, US. Having four
plants three in Chennai and one in Hyderabad TI Diamond
Chain has inked technology agreements with Tsubakimoto, Japan, for
certain engineering-class chains and Borg Warner, US, to
manufacture silent chains for automobiles.
At the market place it is
a neck-to-neck race between LGBs Rollon brand and TI Diamond
chains Rambo (auto-chain) and Diamond (industrial chain), with
both claiming to be leaders in market shares. "We have a
stronghold in the industrial and two-wheeler OE segment,"
says Vijayakumar.
Unlike LGB, TI Diamond Chain has a separate plant for rolling out
agricultural chains. "Agriculture chains contribute 20 per
cent of our export turnover while commanding dominant market
shares in other segments," says Chandrasekaran.
While the market for
automotive chains is thriving, the market players express
conflicting views with respect to industrial and engineering
segments. While TI Diamond Chain says the demand for the general
engineering and manufacturing industry is registering a steady
growth, Hybro-Chain director S A J Kamal Batcha does not share the
same view.
Part of the Sri Lankan
Hybro group, Hybro Chains primarily caters to the industrial
sector. Says Batcha: "The market is very bad. While our
selling prices were reduced by 10 to 15 per cent, there is no
corresponding reduction on the raw material front. Besides,
realisations are getting delayed."
In line with the market
trend, Hybro Chains is planning to enter the automotive
sector and also plans to manufacture sprocket kits. On
its part LGB, after an elaborate VRS package, invested
Rs 15 crore on systems to make it a cost-effective chain
manufacturer. Now, Vijayakumar says, "the company
does a 40-per cent more production with the reduced workforce."
Refusing
to give more details, he says: "We are now converting
ourselves into specialists in metal workings and have
identified some more products to be integrated into our
production schedule."
|