Deepak
Nitrite Limited crossed the Rs100 crore export milestone,
with export earnings of Rs 110 crore accounting for 40
per cent of its expected 2003-04 turnover of Rs280 crore.
This is a significant rise from Rs42 crore from a turnover
of Rs 174 crore in 1999-2000, recording a 30 per cent
CAGR in exports in recent years.
Such
growth has been the result of a planned strategy by the
company. It was born out of a process of deep thinking,
strategy and planning, said managing director Deepak
Mehta, announcing the achievement.
The
planning began as far back as the early 90s, when
the company, foreseeing the threats coming from a dismantled
duty regime, went about implementing strategies that would
convert these threats into opportunities.
The
strategy was to build on its strengths in niche areas
of the chemicals market, bring it up to global levels,
and work towards a leadership position in that area.
A
key advantage that Deepak Nitrite has is its R&D base.
About 80 per cent of our products have been the
result of R&D efforts, said Mehta. Our
differentiator was our ability to develop customised products
based on our R&D and operation expertise.
The
company, which began with two import substitutes
sodium nitrite and sodium nitrate in 1970, today
has a line-up of over 30 products in the inorganic, organic
intermediates and fine and speciality chemicals
basic intermediates to the pharmaceutical, agro chemical,
rubber, pigment and imaging chemicals industries, most
of which have come out or been fine tuned by its in-house
R&D.
Today
the focus is not on import substitution or self sufficiency,
but delivering value proposition on a global scale,
says Mehta.
Besides
leveraging its R&D and lab-to-productionising skills,
the company set about establishing its credibility as
a good and safe supplier of chemicals, winning long-term
commitment from discerning customers.
The
strategy was to develop new, non-traditional products,
newer intermediates for new markets, put up capacities
of international size for these products, and reap the
advantages of economies of scale.
It
set up a pilot plant with an investment of Rs3 crore and
acquired capability to ramp up operations from lab to
production. It doubled investment in R & D year on
year, moving up from 0.2 per cent of turnover five years
ago to
1 per cent of turnover today. About half of its new export
products have been developed in-house through R&D
in the last five years. The objective was to build
up sustainable advantage, says Mehta.
Along
the way, it also developed in-house abilities that now
serve as key differentiators. For example, its ability
to handle core bulk nitration and hydrogenation products,
moving on to batch nitration and hydrogenation.
Simultaneously,
it set up a target to reach 40 per cent from export earnings
(which it now has achieved), which it hopes to raise to
50 per cent within the next eighteen months. It set about
changing its product mix, for which it also undertook
strategic acquisitions. The acquisition of Roha-based
Aryan Pesticides Ltd was a case in point, which gave it
extra edge in organic intermediates.
It
also directed efforts into becoming significant or single
largest supplier for its overseas customers, meeting at
least 60 per cent of their needs, and entering into long
term commitments through committed offerings.
Our
aim was not on selling on the price proposition but on
developing products that would sell as value propositions,
says Mehta.
Thus
its export partnership with international customers have
often begun from its R&D lab, through joint research
and development of products, moving up the value chain.
A
further extension of this value proposition is the tab
it keeps on its supply chain management, extending across
the sourcing of its own raw material to tracking its customers
delivery and inventory scheduling.
Efforts
to enhance the value proposition continue, with its proposal
to look for cheaper sources of energy such as LNG
that would further bring down costs to the customer.
Energy makes for 15 per cent of our production costs.
It makes sense to reduce energy costs, said Mehta,
speaking to domain-b. The company has plans
to set up gas-based engines and gas driven boilers with
an investment of between Rs8 crore and Rs10 crore. More
important is the commitment. We will need to enter into
long term agreements to buy gas, said Mehta.
Operating
as a seasoned global player the company has spread its
risks geographically through a global footprint
Europe accounting for 50-60 per cent of exports, US
25 per cent, and the rest of it from Japan and Korea.
It has now set sights on the emerging markets of China,
South America and East Europe. The company is also working
towards offsetting forex fluctuation risks by sourcing
its raw material internationally.
From
the days when Deepak Nitrite was born out of the need
for import substitution to today where it competes in
the global marketplace, the company has made a full U-turn.
As Mehta put it succinctly, At one time, we looked
at exports to utilise excess capacities. Now it is also
our bread and butter.
|